Industrial Automation
Machine Control Software (MC4) is Honeywell’s latest warehouse automation platform—designed to deliver smarter machine control, faster system responsiveness, and deeper operational visibility across your material handling equipment. Built as a natural evolution of the trusted BOSS platform, Machine Control Software combines proven decision logic with new innovations that can help simplify operations, reduce downtime, and future-proof your warehouse for the demands of today and tomorrow. Whether you’re scaling up capacity, adapting to changing order volumes, or modernizing aging infrastructure, Machine Control Software provides the flexibility, intelligence, and reliability you need—without the complexity of starting over. Machine Control Software is a hybrid machine control platform, designed to combine many of the advantages of programmable logic controllers (PLCs), PC-driven solutions and warehouse execution systems (WES).
With Machine Control Software, you can:
- Keep operations running at peak performance with real-time system health insights
- Easily manage complex sortation and conveyance workflows through an intuitive web-based interface
- Accelerate material handling automation deployment timelines and cut commissioning risks through built-in emulation tools
- Optimize system throughput with intelligent features like IntelliMerge®, Smart Merge, and Gap Optimization
- Seamlessly integrate with existing Warehouse Execution Systems (WES), Enterprise Resource Planning (ERP), and host platforms
Already running BOSS? Discover how Machine Control Software continues your journey with new power, speed, and security – read more here.
Discover how Machine Control Software can help maximize warehouse uptime and deliver superior facility control.
Benefits to Your Organization
Machine Control Software brings together efficient software architecture and proven operational logic to create a machine control solution that's faster, smarter, and easier to support than ever before. Every feature is designed to maximize system uptime, optimize performance, and empower your team with real-time insights.
Momentum UI (Browser-Based Control)
Manage your entire material handling operations from a standard web browser—no software installs needed.
Momentum UI provides secure, centralized access to system status, device controls, alarms, and performance metrics through an intuitive, user-friendly interface.
Key Features:
- Browser-based UI with context-sensitive online help
- Real-time alarms and machine control system dashboards
- Secure remote access capabilities
Benefits:
- Simplifies system management and troubleshooting
- Reduces IT overhead and infrastructure complexity
- Improves operator training and onboarding speed
ViewCenter 2D/3D System Visualization
Visualize your conveyor and sortation systems in real-time with 2D and 3D representations of device health, operational status, and active alarms.
Identify issues faster and make proactive maintenance decisions with full visibility.
Key Features:
- 2D/3D system visualization modes
- Device-level status, alarm balloons, and health indicators
- Integrated within Momentum UI
Benefits:
- Shortens mean time to repair (MTTR)
- Reduces downtime with proactive fault detection
- Enhances situational awareness across shifts
Gap Optimization and Dynamic Speed Control
Maximize product density and energy efficiency with intelligent gap control and real-time conveyor speed adjustments.
Machine Control Software optimizes material flow automatically to keep your operation moving smoothly even under peak loads.
Key Features:
- Gap Optimization (1-inch spacing at up to 488 CPM)
- Dynamic Speed Control based on system utilization
- Adjustable drive parameters for smoother acceleration/deceleration
Benefits:
- Increases sorter throughput and system efficiency
- Reduces conveyor idle time and power consumption
- Extends equipment life through optimized motion profiles
IntelliMerge®, Smart Merge, and Sortation Logic
Achieve high-density, efficient sortation with advanced merging algorithms that adapt dynamically to varying product flow conditions.
IntelliMerge® and Smart Merge features help maximize lane utilization and maintain throughput even in complex merge zones.
Key Features:
- IntelliMerge® for mid-rate and high-density merging
- Smart Merge algorithms for intelligent sortation flow optimization
- Single- and dual-sided merge support for shoe sorters
Benefits:
- Increases material handling capacity without additional hardware
- Reduces warehouse bottlenecks and sorter congestion
- Optimizes order fulfillment speed
Built-In Emulation and Diagnostics
Test your control logic, device communication, and routing configurations before on-site deployment.
Machine Control Software’s built-in emulation tools enable cost-effective, virtual system validation—saving time, reducing commissioning errors, and improving go-live confidence.
Key Features:
- Virtual I/O checkout and routing validation
- Trace logging for system behavior analysis
- Error detection and diagnostic reporting
Benefits:
- Speeds up project delivery and commissioning
- Reduces site disruption and testing risk
- Enhances overall system reliability before go-live
Modern Network Protocols and Integration Flexibility
Machine Control Software is built to integrate seamlessly into existing and future warehouse automation ecosystems.
Using open communication standards and modern Fieldbus protocols, Machine Control Software ensures fast, reliable data exchange across Warehouse Control Systems, Warehouse Execution Systems (WES), and ERP systems.
Key Features:
- OPC UA Server/Client support
- Ethernet/IP, Profinet, and other Fieldbus options
- Modular hardware and scalable architecture
Benefits:
- Streamlines upstream/downstream systems integration
- Future-proofs your warehouse for evolving technology
- Reduce operational silos and improve system responsiveness
A Machine Control System Built for Longevity, Flexibility, and Smarter Serviceability
Machine Control Software extends the life of your warehouse automation systems while reducing the need for frequent upgrades. With a service life of eight to ten years - nearly double that of traditional platforms - Machine Control Software can lower total cost of ownership, minimize unplanned downtime, and deliver greater long-term stability. Built on the reliable QNX platform with standardized control architecture, it provides the foundation for future growth without major disruptions.
Designed to unify proven capabilities from legacy BOSS® and ICW® systems, Machine Control Software also offers real-time visibility, intuitive HMI tools, advanced reporting, and easy access to replacement parts through OnTimeParts™ synchronization.
Key operational advantages include:
- Large-system simulation to test and optimize upgrades before deployment
- Connected Assets capabilities for IIoT integration, remote monitoring, and asset data trending
- Modular architecture that leverages existing conveyors, routing engines, and I/O
- Expanded diagnostics for calibration, logging, drive testing, and faster troubleshooting
- Non-invasive installation and upgrade processes aligned to scheduled downtime
- 24x7 technical support
- Better visibility for troubleshooting your existing systems
Through smarter serviceability, longer lifecycle support, and future-ready technologies, Machine Control Software can keep your operation agile, efficient, and prepared for future challenges.
Learn more about our machine control solutions
Machine Control Software
Unlock Operational Efficiency with Machine Control Software
Machine Control Software gives you the tools to unlock faster, more reliable warehouse operations—whether you’re upgrading from BOSS or implementing a next-generation machine control solution for the first time.
Our team is ready to help you plan your migration, optimize your current systems, and future-proof your operation with Machine Control Software’s real-time insights, systems integration and automation capabilities.
Machine Control Software can deliver smarter, faster control tailored to your operations.
Speak to an expert today!
